Lifting and transportation
The lifting and positioning of the machine tool should be carried out using the special lifting tools provided by the manufacturer. Other methods are not allowed. Special lifting tools are not required. Steel wire ropes should be used to lift and position the machine tool according to the specified parts in the instructions.
Foundation and position
The machine tool should be installed on a solid foundation and away from the vibration source; avoid sunlight and heat radiation; and be placed in a dry place to avoid moisture and airflow. If there is a vibration source near the machine tool, anti-vibration trenches must be set around the foundation.
Installation of the machine tool
The machine tool should be placed on the foundation and leveled in a free state, and then the anchor bolts should be tightened evenly. For ordinary machine tools, the reading of the level should not exceed 0.04/1000mm, and for high-precision machine tools, the reading of the level should not exceed 0.02/1000mm. When measuring the installation accuracy, it should be carried out at a constant temperature, and the measuring tool should be used after a period of constant temperature. When installing the machine tool, every effort should be made to avoid installation methods that cause forced deformation of the machine tool. When installing the machine tool, some parts of the machine tool should not be removed casually. The removal of parts may lead to the redistribution of stress in the machine tool, thus affecting the accuracy of the machine tool.
Preparation before trial operation
After the geometric accuracy inspection of the machine tool is qualified, the whole machine needs to be cleaned. Use cotton cloth or silk cloth soaked in cleaning agent, and do not use cotton yarn or gauze. Clean off the anti-rust oil or anti-rust paint applied to the machine tool to protect the guide surface and processing surface when the machine tool leaves the factory. Clean the dust on the outer surface of the machine tool. Apply the lubricating oil specified for the machine tool to each sliding surface and working surface.
Carefully check whether the various parts of the machine tool are oiled as required and whether the cooling liquid is added to the cooling box. Whether the oil in the hydraulic station and automatic lubrication device of the machine tool has reached the position specified by the oil level indicator.
Check whether the switches and components in the electrical control box are normal and whether the plug-in integrated circuit boards are in place.
Power on and start the centralized lubrication device to fill the lubricating oil in each lubrication part and lubrication oil circuit. Make all preparations before the operation of each part of the machine tool.
